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Design for Sixth Sigma

Successful organizations, whether or not they are heavily into Six Sigma initiatives, understand the value of committing resources early to avoid problems later.  This is the fundamental argument for establishing a Design for Six Sigma program.  If your organization is thinking of making commitment to develop products and processes more efficiently, contact Scripps & Associates, PC today.

Scripps & Associates, PC’s Design for Six Sigma (DFSS) programs are set apart by numerous criteria:

• They are customized to your processes. Scripps & Associates, PC will not sell an “off-the-shelf” generic program. Programs can vary with respect to their content, length or format to meet the needs of the particular organization.
• They are “content rich.” Scripps & Associates, PC sees too many competitive programs spending too much time training adults the necessary, but self-evident tools of DFSS.  In Scripps & Associates, PC DFSS programs, participants are generally given project-based homework to apply the more self-evident steps of the DFSS process.
• Thomas A Scripps, principal of Scripps & Associates, PC shows unparalleled enthusiasm and devotion to the success of his clients.

Scripps & Associates, PC conducts DFSS overviews for executives and project managers, and intensive skill-building foundations for technical staffs. Below is a nominal outline for a ten-day training program for technical staffs. This, of course, would be modified to fit your product development process and your training needs, but it gives you a sense of the breadth of material that is covered for a substantial DFSS body of knowledge.

Week 1 DFSS Agenda

  • Overview of DFSS – developing IDEAS
  • Fundamental Concepts Data
    • Operational Definitions
    • Stability
    • Risk
    • Squared Loss
  • Introduction to Minitab
  • Identify
    • Voice of Customer
    • Project Charter
    • Quality Function Deployment
    • Failure Mode and Effect Analysis
    • Gap Analysis
    • Measurement System Analysis
  • Design
    • Concept Design
    • Empirical Design
    • Comparison of Alternatives
    • Experiment Design
    • Full Factorial Designs
    • Fractional Factorial Designs


Week 2 DFSS Agenda

  • Week 1 Review
  • Design (continued)
    • Dealing Effectively with Noise
    • Regression
    • Response Surface Methodology
    • Optimization of Multiple Characteristics
  • Evaluate
    • Tolerancing
    • Process Capability
    • Sources of Variation
    • Reliability
  • Affirm
    • Confirmatory Testing
    • Sensitivity Analysis
    • Project Review / Validation
  • Scale-up
    • Error Proofing
    • Control Plan
    • Statistical Process Control
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Thomas A. Scripps   1202 Bergen Parkway, Suite 206, Evergreen, CO  80439
PH: (303) 674-2530     FAX: (303) 674-4205 tom@tascripps.com